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Testing and Evaluation Body Armor Program

TEST AND EVALUATE YOUR ARMOR BEFORE PURCHASING!

HOW IT WORKS

Whether your agency is replacing existing armor or purchasing for a new requirement, HighCom Armor has established an enhanced Test and Evaluation (T&E) program to assist your agency in making an informed and educated decision. We understand that with the many choices available in the marketplace the armor procurement process can be difficult and very time-consuming. Therefore we strongly encourage agencies that have allocated funds for purchase to request a T&E of preferred products from multiple sources prior to committing to purchase. 

Not only can the T&E process help manage your expectations, but this also allows your agency to participate in a formal review and validation process to compare armor systems, designs, weights, look, fit, feel, and comfort against your actual requirements and specifications. It also is a tremendous opportunity to physically compare multiple sources of supply for these products. Utilizing the T&E Program at HighCom is a great tool to eliminate the risk of making a misinformed or regrettable purchase and provides the opportunity to deploy an armor system with actual end-users under realistic operational conditions.

Additionally, this first step in the process can go along way to showing the agency/end-user of the product the type of service, support, and communication they can expect from a potential supplier. Waiting for months or receiving the wrong items or incorrect sizes, colors, or configurations may be a peek into how the contract will be handled after award.

REQUEST T&E FROM HIGHCOM

To request a T&E sample or samples simply filling out our online request form. When your agency has decided that a purchase will be made and/or if your agency is in the evaluation stage of comparing different armor solutions from various sources of supply you should use this online form to get started with HighCom Armor’s T&E program. It is also important to consider the intended use of the sample, whether it’s for ballistic testing, a wear test, sizing samples or specification comparison.

The only obligation required by your agency is that the T&E samples be returned after 30 days and simple feedback and evaluation form be provided to help us improve our processes and products where needed. 

As always, we welcome feedback following the completion of the T&E period. 

 

 

Want to learn more? 

HighCom Armor's Inhouse Ballistic Lab

HIGHCOM’S IN-HOUSE BALLISTICS LAB + THIRD PARTY TESTING

To ensure the effectiveness of our product we utilize a multiple angle approach. HighCom Armor’s Quality Management System (QMS) is ISO 9001:2015 with a BA9000:2016 certification. The ISO 9001:2015 system helps to continually monitor and manage quality across all operations. It is the world’s most widely recognized quality management standard. The BA9000:2016 endorsement ensures that we validate our suppliers and in-house quality testing verifications. This is done through third-party laboratories and testing facilities throughout the United States that are ANAB/NVLAP accredited. We have a rather large toolbox to make sure we achieve the testing requirements and demands with an in-house ballistics’ lab, Quality Assurance lab and have partnered with some of the best third-party laboratories you can source in the United States. We believe the operator should never worry about the effectiveness of their armor but rather focus on their mission. Our purpose and core principle are defined by our mission to SAVE LIVES.

WHY WE TEST

  • To deliver on the quality expectations of our end-users
  • Ensure the safety of our product 
  • The trust and confidence of our end-user 
  • To differentiate our product for our competitor’s product
  • Evaluating product design or improvement specifications

Images of HighCom Armor’s In-house Ballistics Laboratory

HOW WE TEST

  • Our in-house ballistics’ lab in top-notch. It provides instant feedback on the performance and durability of the products, which allows us to speed up the supply chains to repaid deliveries to our end-users. Our QA department can have a ballistic batch-test performed the same day as the product is being produced. 
  • Our in-house ballistics’ lab allows our engineers to test the functionalities and dependability of existing and new products that are offered to the market.  
  • HighCom Armor tests all products to industry standards, government publications, and regulations that are set-fourth by the overseeing bodies.
  • The in-house ballistics’ lab allows HighCom to design simulated real-world worst-case scenarios that the end-user might encounter while being deployed using our personal protective armor gear. 
  • We also use third-party laboratories to get validation of the verification results our team has recorded during in-house testing. The third-party labs are very crucial because they are viewed as a non-biased interpretation of the performance and durability of the products tested.

Clip from NTS ChesapeakeBallistic Lab of 3s11 armor tested in slow motion 

HOW OUR QUALITY MANAGEMENT SYSTEM WORKS 

With the QMS ISO 9001:2015, BA9000:2016 in place HighCom Armor has specific process controls in place. This consist of a variety of steps:

  • Control
  • Plans
  • Process
  • Validation (in-house ballistics lab) – We use this process to accept incoming material lots. This also allows us to validate our current production samples to assure that it conforms to the specification.
  • Master Validation (Third-party lab) – Independent labs provide validation results for our teams’ comparison. We perform a multitude of tests through these labs,  one of the most prominent industry-recognized tests would be the NIJ 0101.06 Compliant testing program.
  • Measurement
  • Inspection (incoming, in-process, outgoing/final)

The variety of measurements, analyses and process controls have a great impact on manufacturing, especially during the validation and verification process. During this stage, HighCom Armor relies heavily on in-house and on third-party lab results, as this determines if the product conformed to the requirements. In most cases, HighCom Armor exceeds the given requirements rather by regulatory or end-user specifications. 

WHY TESTING IS ESSENTIAL 

As a manufacturer of these products, we perform extensive research and development as well as ongoing production lot testing of materials and end products to guarantee performance. Testing is an essential part of both product design and manufacturing processes. Our testing phases start early on, at the development stage and continue through the manufacturing process to provide validation through the life cycle of the product. When we use third-party labs, we receive certified reports, applicable accreditation, specifications, standards, other testing methods that are critical backing product performance. 

By using ISO-certified Quality Management System HighCom Armor is able to ensure the performance of materials through many conditions and cycles of deployment. Our commitment to providing high-quality and high performing armor, as well as end-user satisfaction, is validated through our process controls, which is why we can offer one of the best industry warranties (up to 10-year warranties on our ballistic products).

For more information about our in-house ballistics laboratory and our armor please contact us!

Factors to consider when buying body armor

FOUR FACTORS TO CONSIDER WHEN BUYING HARD ARMOR

Below is a product review by Fifty Shades of FDE

With so many options for rifle plates available, finding the right set for me took some time and research to fit my needs. I have been using body armor for many years as a Law Enforcement Officer. I mainly wear soft body armor on a daily basis for pistol caliber threats, however, the threat coming from rifles has been ever increasing with mass killers and criminals using them in attacks on innocents and law enforcement.

I ended up going with a set of the Highcom Guardian 4SAS7 Level IV Shooter’s Cut, Multi Curved Plates. They were shipped quickly and packaged well. The plates are heavy as expected and having them in the Shooter’s Cut helps cut weight down, and increases mobility with arm movement. The Multi-Curve is a great feature and a must have in any plate in my experience. The plates conform to your body instead of squeezing you like a sandwich. The Velocity Systems Scarab LT plate carrier is a great host for the plates and makes it as comfortable it can be with the weight of the armor system as a whole.

There were several factors that went into my final decision for rifle plates:

1. REPUTABLE ARMOR COMPANY

I am very selective on who and where my armor is coming from. It’s safety equipment and HighCom has been a proven provider of armor for agencies for many years and makes their armor here in the states. It is important to me and I am sure most will agree, having the confidence of knowing that the equipment that your life is dependent on was produced under the highest level of quality control. HighCom makes a large variety of armor products that includes both soft and hard armor. According to their customer service, have never had a failure, a penetration or a recall of their armor. There are a lot of companies that offer armor products and are not very transparent as to where their armor is made and their test results. Highcom has all of their information on their website and can answer whatever questions you may have about their products.

The 4sas7 is NIJ 0101.04 (2005IR) Certified and comes with a 5-year warranty. Their NIJ 0101.06 compliant certified hard armor has a 10-year warranty.

2. PRICE

Everyone has a budget and mine wasn’t very high, therefore I had to stay within the ceramic plate range.

3. PROTECTION LEVEL

This goes hand in hand with the next factor. The more protection armor offers, the more it weighs. Level III armor may be light but it’s limited to the rounds you are protected from. Level IV has to be ceramic, but it will stop most rounds that may be a threat without worrying much about if the incoming rounds are Armor Piercing or not.

4. WEIGHT

This was the least important factor among them all because my budget and desired protection level kept me with Ceramic plates. Ceramic plates are known to be heavy. With a well-made and designed plate carrier, the weight would be distributed well.

The Guardian 4SAS7 is the perfect armor solution that was in my price range and gives me full confidence with Level IV protection. If you’re in need of high-level armor and weight isn’t an issue for you. I highly recommend these plates for your armor system that will keep you safe and in the fight.

HIGHCOM ARMOR – PAST, PRESENT, AND FUTURE

IN THE BEGINNING

Established in 1997, HighCom Armor has been recognized as a trusted and valuable resource for high quality and cost-effective personal protective systems. Our engineering and operation teams have designed and commercialized hundreds of solutions according to NIJ, NATO, and Mil-Spec body armor standards and ballistic testing protocols. From the beginning, the mission of HighCom has always been to protect those who protect us. Not losing sight of this goal has driven HighCom to continue to design, develop, test, manufacture, and distribute dozens of National Institute of Justice (NIJ) compliant certified hard and soft armor products as well as ballistic protective systems for helmets and shields. Thousands of customers from the United States Military and Law Enforcement to governments and agencies around the globe have come to depend on our advanced ballistic armor manufacturing processes.

 

WHAT WE’RE DOING TODAY

After celebrating 22 years in business, HighCom is a leader in product capabilities for rifle armor, ballistic helmets, ballistic shields, and soft armor products. Ensuring our products are held to the highest standards is important, however, our commitment to quality goes beyond our line of products and is reinforced by a Quality Management System that is ISO 9001:2015 certified and has been continuously for the past 14 years.

HighCom Armor has recently launched our new website! Countless hours were spent on the website design to capture the HighCom brand as well as being user-friendly for our distribution partners and end users. The website has some incredible never before available features, including; An advanced dealer portal and resource center that will allow HighCom distributors and approved users access to HighCom’s resource library and technical support materials unlike ever before. An improved online store experience to help with quoting and product research including new features for distributors including access to technical specifications of products, ordering directly through the website, and the ability to easily download the HighCom marketing materials such as brochures, product catalogs, and product images. It will also include a first for HighCom “Dealer Locator” to help customers find the nearest HighCom dealer in their area as well as online retail and brick and mortar stores who carry HighCom products. The goal is to connect customers with dealers as HighCom continues its focus of distribution support growth in the years ahead.

 

OUR PLANS FOR TOMORROW

With a combined 80+ years of experience in operations, engineering design, ballistic testing, manufacturing process control, quality assurance, program management, and supply chain oversight, HighCom’s only mission continues to center around those who protect us will return home safely. With over one million pieces of HighCom ballistic armor and protective equipment deployed down-range, we are excited to reach two million and more in the coming years.

HighCom continues to focus our efforts on reaching Law Enforcement Agencies across the United States along with Military, Fires/Rescue, and Security personnel.  

 

Below is a snapshot of what you can expect to see in the coming months and years ahead from your growing HighCom team:

  • Continued improvements to the HighCom Armor website and dealer portal
  • Continued growth of our distribution program and partners across the globe
  • Next generation development and commercialization of advanced light-weight and high performing armor system
  • More communication about grant and funding announcements for body armor purchases
  • Access to the latest research and technical data on our products including special threat assessments and future standard certifications
  • Major changes to our internal information technology platforms to bring enhanced integration and support to our customers and suppliers
  • Exciting capital acquisitions in manufacturing equipment and technologies that will help to continue setting us apart from our competitors.

 

Want to learn more about HighCom Armor and our products? Contact our sales team for more information at [email protected].

HighCom's Ar1000 is the best steel rifle armor plate

8 KEY ADVANTAGES WHY HIGHCOM’S AR1000 IS THE BEST STEEL RIFLE ARMOR INSERT ON THE MARKET!

At HighCom Armor, we manufacture a full line of military and law enforcement grade Level IIIA, Special Threat, Level III, and Level IV rifle armor protective plates. Our hard armor inserts are designed, developed, and manufactured using state-of-the-art processes and equipment to ensure quality and performance when deployed by operators throughout numerous tactical and urban situations. One of our most popular rifle armor solutions is the Guardian AR1000™ Level III+ Steel Rifle Armor Plate.

KEY ADVANTAGES OF AR1000 

  • NIJ 0101.06 Certified Compliant – The NIJ 0101.06 standard is currently the most rigorous body armor testing standard that has worldwide recognition. For hard armor to become NIJ 0101.06 certified and participate in NIJ CTP (Compliant Testing Program) requires that samples be tested in a conditioned state. The National Institutes of Justice performs intense testing in defining the thickness and the ability to stop projectiles of various increasing calibers as well as non-projectile attacks. Giving the end-user peace of mind knowing that the armor they are wearing has been thoroughly tested.
  • DEA Compliant Multi-Hit Special Threat Edge Placement With 2″ Triangle Pattern – The DEA testing protocol focuses on real-world threats and multi-hit testing in edge and close proximity to provide that additional layer of guarantee in the performance of a product’s capabilities. The AR1000 stops the following DEA Compliant threats; M80 ball, M43 MSC PS, SS109/M855, .223 REM
  • Lightweight – The AR1000 is also 20% lighter than competitive models on the market today. Weighs 1-2 lb lighter than the competition at 6 lbs (10” x 12”).
  • 10-Year Warranty – Our best in industry warranty is backed by extensive research and development, ongoing production of lot testing of materials and end products to guarantee performance. Our products are designed, manufactured and re-tested time and time again at and above published standards. As a result, we are one of the only companies offering a full ten-year warranty on rifle armor because we trust our armor beyond the industry five years. Our unparalleled 10-year warranty is an irrefutable sign that we know just how good our products are; and that we are more than ready to put our money and reputation on the line to demonstrate our full confidence behind each and every one of them. The purpose of our warranty is to give our customers the confidence that the armor they are wearing will protect them.
  • Exceeds Industry Standards – In addition to our NIJ compliance certification, we have successfully completed DEA special threat compliance testing as well as special threat testing for the 5.56 x 45 M193 Round. This round is extremely aggressive towards steel and typically penetrates the majority of hardened mil standard steels on the market today.
  • Economical Solution – As a manufacturer, we are able to offer competitive pricing while providing a product that exceeds industry standards. Although ceramic and various composite materials provide substantial weight savings while providing advanced levels of protection, it is extremely difficult to find the value comparable to steel plates for budget-conscious agencies.
  • Anti-Spall Coating – We coat our steel plates with military-grade Rhino Extreme 11-50 anti-spall coating to dramatically reduce spall fragments from ballistic impact. Operators can choose the thickness of the anti-spall liner ranging from 20 mil to 80 mil. Additionally, the plate can be inserted in our Guardian Rifle Insert Spall Sleeve for added frag protection.
  • Reputable Armor Company – HighCom Armor is a name recognized within the defense and law enforcement community as a trusted and valuable resource for high quality and cost-effective protective systems. The company’s engineering and operation teams have designed and commercialized numerous solutions according to NIJ and MIL-SPEC body armor standards and testing protocols. Thousands of customers from the United States Military and Law Enforcement to governments and agencies around the globe have come to depend on HighCom Armor’s advanced ballistic armor manufacturing processes.

 

Want to learn more?

 

For more information about HighCom Armor or Guardian AR1000 please contact us at [email protected].

Body Armor Balancing Price Performance and Weight

BODY ARMOR: BALANCING PRICE, PERFORMANCE, AND WEIGHT

Whether you are looking for a body armor system for yourself or you are tasked with the job of choosing the perfect body armor for your agency, the process can be overwhelming. Today, body armor can be purchased from many different companies and comes in varying price points, styles, and materials. Choosing the right protection for the appropriate threats is the most important part of the process as you and your fellow operator’s life depends on it.

Things to consider…

What are the most likely weapons that will be encountered? Handguns, rifles or edged weapons?

  • For handguns – At a minimum, you will require protection from threat levels that offer protection from the sidearm you are carrying.
  • For rifles – At a minimum, you will require protection from threat levels that offer protection from commonly available rounds in the environment for which you will be deployed. With rifles, you should carefully consider protection from special threat and penetrating type rounds that are not currently part of industry standards but are considered readily available, easily purchased and those specific rounds which have been confiscated in the field of operations.

It is highly recommended that you only purchase armor that is certified by The National Institute of Justice (NIJ). The current standard for body armor is NIJ Standard 0101.06. For the purpose of this discussion, we will reference soft armor (Handgun) NIJ Threat Levels II and IIIA and hard armor (Rifle) NIJ Threat Levels III and IV.

Threat Level Rating – Handgun

  • NIJ Level II – 9 x 19 mm Parabellum FMJ RN, .357 Magnum JSP (NIJ 06)
  • NIJ Level IIIA – .357 SIG FMJ (NIJ 06), .44 Magnum SJHP (NIJ 06)

Threat Level Ratings – Rifle

  • NIJ Level III – 7.62 x 51 mm – M80 (NIJ 06)
  • NIJ Level IV – 7.62 x 63 mm – AP M2 (NIJ 06)

 

Many agencies make it a policy or uniform code requirement and require officers to wear body armor that is only NIJ 06 compliant certified armor. This can be affirmed for exactly what you are getting by verifying the label located on the armor panel as it must have the NIJ Mark on it and also be listed on the DOJ’s compliant product list (NIJ CPL). This list shows all current compliant body armor that complies with NIJ Ballistic Resistance Standard 0101.06 and those that have been suspended or terminated from the list. If it’s not on the list, it’s NOT compliant. Check NIJ CPL list and look for the NIJ Mark on your soft armor panel or hard armor plate.

How To Balance Price Performance and Weight

As a manufacturer of body armor, we know agencies and individuals purchasing armor today are price sensitive due to lack of funding for body armor and those that purchase with personal or uniform allowance funds. There is a direct correlation between price, performance, and weight and you simply can’t have all three and call it a quality product. If the price doesn’t matter then you will have many more options and most likely end up with the lightest armor offering the best protection. If you want the lightest armor than you are likely to have higher costs and might be limited on performance/protection.

Soft armor that is the lightest and thinnest within a particular threat level is typically more expensive than heavier and thicker panels and usually does not offer more protection but is in some cases more comfortable and lower profile. Hard armor for rifle protection within threat level III that is the lightest might be made only from polyethylene and granted it is lightweight it is not necessarily offering protection to many common special threat rifle rounds. Lighter weight level IV plates will be more expensive and not offer more protection than heavier level IV plates.

Be aware of those claiming to be an armor company and who advertise on social media platforms with catchy logos etc. In many cases, you are better off to swipe left on those. Many of these are either scams or someone selling non-certified armor that was manufactured in another country where there is no quality control or regulation. Performing proper due diligence on the armor company you choose to work with should be your number one priority. Many resellers of these products love to use catchphrase marketing verbiage like; “NIJ Qualified”, “Meets NIJ Standard”, Complies with NIJ Testing”, “NIJ Lab Certified”, and so on. None of these make their products NIJ Compliant unless it has gone through the formal CTP process and is listed as such.

Look No Further

For over two decades, HighCom has been working with agencies and individual officers/agents every day to help develop body armor systems that work best for their specific needs and environment. This includes patrol officers, agents in the field, special teams and SWAT. Our goal is to deploy armor to the operator in the field providing them with the best protection, most comfortable and properly fitted armor system at a reasonable cost. We are in business to solve problems and save lives.

As a global provider of body armor and personal protective equipment, we design, develop, test, manufacture, and distribute dozens of National Institute of Justice (NIJ) compliant hard and soft armor products. Thousands of customers from the United States Military and Law Enforcement to governments and agencies around the globe have come to depend on our advanced ballistic armor manufacturing processes. All of HighCom’s NIJ 0101.06 compliant certified hard armor is backed with a 10 year warranty. It’s easy to stand behind this when we have never had a penetration or failure of a deployed armor system. Many others offer a warranty with 10 year, 20 year, or lifetime warranties that simply don’t pass the mustard test and are nothing more than a piece of paper. HighCom stands behind every product we produce and distribute with a guaranteed performance based on superior past performance.

Read some of our past blogs with useful tips and information regarding the details provided here and to learn more about the NIJ Mark, choosing the right armor, and warranties that protect our customers as good as the products we offer.

 

Helpful Links

 

rifle armor plate cuts and how they make a difference to the operator

RIFLE ARMOR PLATE CUTS AND HOW THEY MAKE A DIFFERENCE TO THE OPERATOR

When you are researching the purchase of protective armor, are you taking into consideration what functions you will be performing and what freedom of movement you will require when wearing it?

For instance, will you be actively shooting and transitioning your weapon? Are you going to be shooting from a prone position primarily? Is cover more important to you than maneuverability?

Hard armor is usually referred to as “plates”, these plates come in different types of cuts: Full Cut, Shooters Cut, Swimmers Cut and Small Arms Protective Insert (SAPI). Unfortunately, considerations for which cut is needed is something that is often not thought about or not learned until it is too late.

The cut of hard plates will accommodate your movement at the shoulders, and is typically referred to as “shooters cut” or “modified shooters cut”.

 

Full Cut: A square or a rectangle – often used as a back plate, side protection, or inserted into a backpack or other case.

 

 

Shooters Cut: The most common cut. It is rectangle with top corners cut/angled to allow better arm movement and weapon shouldering, typically worn in the front of carriers/vests.

 

 

 

Swimmers Cut:  A more extreme clip/cut that extends further down the side of the plate rather than a 45* cut off the corner, which allows for most arm and shoulder movement. This is for highly active operators and disaster relief teams, this type of plate, however, may offer less coverage than Shooters Cut.

 

 

SAPI (Small Arms Protective Insert): SAPI cut plates basically have a 45* or close symmetrical clip and are radius rounded corners. SAPI cut offered by HighCom will be to the mil-spec size and cut but may vary from the true terminology of SAPI protection as we offer all of our various levels and models in many cuts and shapes.

 

HighCom offers a full line of military and law enforcement grade Level IIIA, Special Threat, Level III, and Level IV plates. Many of our plates are NIJ 1001.06 certified/compliant and our design, development, manufacturing, and testing facilities are ISO 9001:2015 and BA 9000:2016 certified. In addition to our internal material research and ballistic testing laboratory, we partner with the world’s most qualified NVLAP accredited ballistic and testing centers including NTS Chesapeake and Oregon Ballistic Laboratories.  HighCom’s hard armor plates sizes range from 5×7 to SAPI XL in size as well as flat, single curve, and multi-curve options.

Engineered to protect! Highcom is one of the most tested body armor companies in existence.

Want to learn more?

Why Soft Armor Is Incapable of Stopping Rifle Rounds

WHY SOFT ARMOR IS INCAPABLE OF STOPPING RIFLE ROUNDS

How Soft Body Armor Works

To understand how these types of soft armor products work, let’s take a look at how a hockey goal net catches and stops a hockey puck. Attached to each hockey goal frame is a net made of white nylon cord that is draped in such a manner as to prevent the puck coming to rest on the outside of it, yet strung in a manner that will keep the puck in the net.  — ballistic resistant vests contain web-like nets of special fabrics that are designed to stop bullets in a similar fashion using resistance of the fibers interconnected.

Soft body armor is typically made of an incredibly strong synthetic fiber such as Kevlar or Twaron and other types of Aramid and/or composite materials. The flexible panels in vests are made up of many layers of tightly woven or laminated fiber/composite materials. The molecules arranged in each strand are extremely difficult to move apart, meaning it takes a lot of energy to do so. When a bullet hits a ballistic vest, it’s kinetic energy is transferred over a broad surface. With each strand, the energy it takes to move or break apart the strands is “stolen” from the bullet and absorbed by the synthetic fibers/composites. This causes the bullet’s kinetic energy to dissipate before it can penetrate the ballistic panel.

Like a hockey goal net absorbs the puck’s energy and spreads it out across all the fibers in the net, effectively slowing and then stopping the puck’s forward movement, the tightly-woven, flexible synthetic fibers/composites in a ballistic vest do the same thing. The fibers in the vest “catch” the bullet and bring it to a stop before it can penetrate the body and cause serious injury or even death.

HighCom Armor Soft Armor Panel Stopping Multi Handgun Rounds

How Rifle Rounds Penetrate

Current ballistic technology relies of taking the energy from the projectile and distributing it across as large an area as possible. Projectile velocity and composition will affect a vest’s ability to stop it. Since most rifle rounds are supersonic velocity. The reality is that bullet resistant vests don’t protect the wearer from every threat. In order to provide the wearer with greater protection against rifle round the wearer will need to (Up Armor) insert hard armor plates, over top of the soft body armor.  Hard armor inserts has been engineered to protect against high power/high velocity threats.

Velocity

Still, bullet composition, sectional density, and velocity have more to do with armor penetration than muzzle energy. A soft armor vest may stop a 12-gauge slug, but it doesn’t mean it will stop a steel core 5.56 with the same energy. While these flexible vests successfully stop most handgun bullets and shotgun rounds at close range, nearly any projectile traveling faster than 2000 feet per second will penetrate through any soft armor vest.

Soft armor vests are designed to protect against low-velocity, low-energy bullets (e.g., 9 mm, or .38 caliber). The faster the bullet, the harder it is to stop.  Most level IIIA vests have a velocity threshold somewhere around 1600 to 1800 feet per second. If a bullet traveling faster than that hits the soft armor, it is more likely to penetrate. Add into the mix a penetrating steel core tip or exotic material built to maintain its original shape as a pointed projectile.

Bullets fired from a rifle will have higher velocity than similar bullets fired from a handgun.  A bullet traveling through a rifle barrel is characterized by increasing acceleration as the expanding gases push on it. Up to a point of diminishing pressure, the longer the barrel, the greater the acceleration of the bullet, hence the higher the velocity. Energy is greatest at the muzzle.  A hand gun has a shorter barrel will not produce enough energy to reach the higher velocities produces by rifles

Composition

Typical handgun lead and hollow point bullets are going to warp or mushroom – this greater surface area would be a benefit in stopping power, but, these hand gun threats becomes a disadvantage against body armor because the non woven and or woven fiber matrix. The the energy is dissipated over too large an impact area, whereas the long, thin rod of the same weight of a rifle round can penetrate primarily because its energy was focused on a much smaller area and can achieve relatively high velocities.

A rifle projectile is concentrated in a smaller area at higher velocities. Rifle rounds usually consist of a high velocity bullet with a hard nose shaped and steel cores that are not going to expand and are effective against a ballistic fiber vest.

Conclusion

Today’s soft armor vests will protect against most common low-caliber handguns, but high-powered weapons, especially rifles, can still penetrate ballistic resistance vests. In order for armor to stop bullets fired from a rifle, the armor must be made of extremely thick, inflexible plates made from ceramics with a ballistic matrix backing adhered, ultra high molecular weight polyethylene, or steel. Hard armor and body armor vest incorporate hard-plate inserts made of polyethylene or ceramic composite material in soft armor vests to defeat high-velocity rifle bullets. These plates are rated with the NIJ classifications of Level III and Level IV.

HighCom Armor is one of the most tested body armor companies out there, view our line of armor plates that can protect you from some of the highest threat levels that you may face.

 

Want to learn more?

 

Contact us today to learn more about our armor or how we can help you choose the most effective armor plate.

HighCom Armor Ethics Program - An Integrity Based Approach

HIGHCOM ARMOR ETHICS PROGRAM – AN INTEGRITY BASED APPROACH

When it comes to creating ethics and compliance programs, organizations today cannot afford to settle. “good enough” is simply not good enough; they should continuously strive for “great.”

In a business environment where reputational threats lurk around every corner, a strong culture of ethics and compliance is the foundation of a robust risk management program. Without an ethical and compliant culture, organizations will always be at risk. In fact, more and more, culture is moving from a lofty, “squishy” concept to something that should be defined, measured, and improved.

What is a culture of integrity? Culture is one of the biggest determinants of how employees behave. Strong cultures have two common elements: there is a high level of agreement about what is valued, and a high level of intensity with regard to those values. Of course, not all cultures encourage good or ethical behaviors. When it comes to developing world-class ethics and compliance programs, the starting point is a positive culture of integrity.

While there are several factors—or ingredients—that separate the “good” from the “great,” “HighCom Armor” believes that there are some key differentiators in the highest performing compliance programs:

Tone at the top—The starting point for any world-class ethics and compliance program is the board and senior management, and the sense of responsibility they share to protect the shareholders’ reputational and financial assets. The board and senior management should do more than pay “lip service” to ethics and compliance. They need to empower and properly resource the individuals who have day-to-day responsibilities to mitigate risks and build organizational trust.

Corporate culture—A culture of integrity is central to any effective ethics and compliance program. Initiatives that do not clearly contribute to a culture of ethical and compliant behavior may be viewed as perfunctory functions instilling controls that are impediments to driving the “value change” of the enterprise.

Risk assessments—Ethics and compliance risk assessments are not just about process—they are also about understanding the risks that an organization faces. The risk assessment focuses the board and senior management on those risks that are most significant within the organization and provides the basis for determining the actions necessary to avoid, mitigate, or remediate those risks.

Testing and Monitoring—A robust testing and monitoring program can help ensure that the control environment is effective. The process begins with implementing appropriate controls, which should be tested and ultimately monitored and audited on a regular basis.

In fact, ethics has everything to do with the management. HighCom Armor leadership acknowledges their role in shaping organizational ethics and seize this opportunity to create a climate that strengthen the relationships and reputations on which the company success depends. We follow an integrity-based approach to ethics management that combines a concern for the law with an emphasis on managerial responsibility for ethical behavior.

HighCom Armor is dedicated to the highest level of ethical behavior and standards. Every year thousands of brave men and women in law enforcement and the military are placed in harm’s way to protect the freedom & lives of ordinary everyday citizens. Often the only shield standing between life and death is their body armor. We value the sacrifice, commitment, dedication made by them and maintain highest standards to ensure they are protected. We work hard to provide the excellent service to our customers & support a long-term relationship with them by following best practices.

An integrity-based approach to ethics management combines a concern for the law with an emphasis on managerial responsibility for ethical behavior. Though integrity strategies may vary in design and scope, all strive to define companies’ guiding values, aspirations, and patterns of thought and conduct. When integrated into the day-to-day operations of an organization, such strategies can help prevent damaging ethical lapses while tapping into powerful human impulses for moral thought and action. Then an ethical framework becomes no longer a burdensome constraint within which companies must operate, but the governing ethos of an organization.

INTEGRITY AS A GOVERNING ETHIC

HighCom Armor integrity strategy is characterized by a conception of ethics as a driving force of an enterprise. Ethical values shape the search for opportunities, the design of organizational systems, and the decision-making process used by individuals and groups. They provide a common frame of reference and serve as a unifying force across different functions, lines of business, and employee groups. Organizational ethics helps define what a company is and what it stands for.

An integrity strategy is broader, deeper, and more demanding than a legal compliance initiative. Broader in that it seeks to enable responsible conduct. Deeper in that it cuts to the ethos and operating systems of the organization and its members, their guiding values and patterns of thought and action. And more demanding in that it requires an active effort to define the responsibilities and aspirations that constitute an organization’s ethical compass. Above all, organizational ethics is seen as the work of management.

Our espoused values are integrated into the normal channels of management decision making and are reflected in the organization’s critical activities: the development of plans, the setting of goals, the search for opportunities, the allocation of resources, the gathering and communication of information, the measurement of performance, and the promotion and advancement of personnel.

Special threat testing and why it matters for body armor?

SPECIAL THREAT TESTING AND WHY IT MATTERS

HighCom offers a full line of military and law enforcement grade Level IIIA, Special Threat, Level III, and Level IV plates. Special Threat Testing is for a level of protection that specifies a determinate test round and measurement velocities to be used. This protocol is called special threat testing. Special threat bullets are more difficult to defeat than the standard NIJ bullets and are threats commonly found in various deployment environment both domestically and abroad. Special Threat Testing means increased protection, reassurance and peace of mind. A robust testing and monitoring program can help ensure that the control environment is effective. The process begins with implementing appropriate controls, which should be tested and ultimately monitored and audited on a regular basis.

Our armor is both internally and independently tested in accordance with the strictest criteria in adherence to the NIJ 0101.06 standard.  We also perform additional testing against V50 (the ballistic performance of armor based on determining the kinetic energy of a bullet at impact) and special threat limits to test the very limits of our products before they are delivered to end users around the world.

INTERNAL & INDEPENDENT TESTING MEASURES

In an effort to ensure every piece of armor that leaves our facility meets these high standards we perform extensive research, quality, and production lot testing both in HighCom’ Ballistics Research Laboratory as well as at independent NVLAP laboratories around the country. Our level IIIA soft body armor has received special threat testing against many exotic and “hard-to-stop” rounds. NIJ 0101.06 Level III rifle plates are also tested against additional rounds through independent special threat testing in addition to punishment testing for edge shots, close proximity shots, extreme velocity testing, and impact with offset and impact shots.

The National Institute of Justice (NIJ) established performance standards for body armor and is the performance benchmark for ballistic-resistant body armor. With an in-house state-of-the-art ballistic testing laboratory able perform most the tests that are performed under NIJ for external testing certification, and independent testing partnerships with NTS Chesapeake and Oregon Ballistic Laboratories, Highcom is one of the most tested body armor companies out there.

 

SPECIAL THREAT HARD ARMOR

The following models have received special threat testing to various rounds and conditions. For more information please visit the below sections.

 

SPECIAL THREAT SOFT ARMOR

The following models have received special threat testing to various rounds and conditions. For more information please visit the below sections.

 

Want to learn more? Contact our sales team for more information at [email protected].

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